The importance of choosing the right saw to cut aluminum extrusions

Cutting non ferrous metals like aluminum is a task that requires the right tool for the job. Using the wrong saw or electric power tool can result in damage to the material, unsafe working conditions, and poor quality cuts. Choosing the best saw to cut thin aluminum or an aluminum plate is crucial to achieving the desired outcome. In this blog post, we will explore the various types of saws available in the market and the factors to consider when selecting the right saw for your aluminum cutting needs.

Brief overview of the different types of saws available in the market

There are several different types of saws on the market, each designed for specific purposes. Some saws are ideal for cutting wood, while others are better suited for cutting metal. When it comes to cutting aluminum, there are several options to choose from, each with its own advantages and disadvantages. In the following sections, we will provide an overview of the different types of saws available to cut aluminum and their features to help you make an informed decision.

Selecting the best saw for cutting aluminum

When choosing the best saw to cut aluminum, it is important to consider several key criteria to ensure that you get the most accurate and efficient cuts possible. These criteria include:

1. Accuracy of the cut: One of the most important factors to consider when selecting a saw to cut aluminum is the accuracy of the cut. You want a saw that can provide precise and clean cuts, without any jagged edges or burrs.

2. Cutting speed: Another important criterion is cutting speed. You want a saw that can cut through aluminum quickly and efficiently, without causing any heat buildup or distortion.

3. Versatility in cutting angles and profiles: Depending on the project, you may need a saw that can make cuts at different angles or profiles. Look for a saw that offers a wide range of cutting options to suit your specific needs.

4. Safety features: Safety should always be a top priority when working with power tools. Look for a saw that comes with safety features such as blade guards, anti-kickback devices, and overload protection.

5. Durability and reliability: You want a saw that is built to last and can withstand heavy use without breaking down. Look for a saw made from high-quality materials and backed by a strong warranty.

6. Ease of use and maintenance: Finally, you want a saw that is easy to use and maintain. Look for a saw that is lightweight, well-balanced, and comfortable to hold, with features such as tool-free blade changes and easy-to-access components for cleaning and maintenance.

Comparison of different saws to cut aluminum

When it comes to cutting aluminum, there are several saws available in the market. Let's take a closer look at some of the most popular options:

1. 

   Cobra16 Portable Cutting Machine (16-inch circular saw blade): This saw is ideal for those who need to make precise cuts on site. It's portable and can easily be transported from one location to another. However, it doesn't come equipped with a cooling system.

2. 

   Manual Cobra16 (16-inch circular saw blade): This saw is designed for manual operation and is perfect for those who prefer a more hands-on approach. It's also equipped with a cooling system to ensure the metal cutting blade stays lubricated and doesn't overheat.

3.  

   

   Automatic Cobra16 (16-inch circular saw blade): This saw is similar to the manual version, but it's equipped with an automatic cutting feature. This is ideal for those who need to make multiple cuts quickly and efficiently.

4.  

   

   Shark16 (16-inch circular saw blade): The Shark16 is a rising blade miter saw designed for industrial use. It comes equipped with a cooling system to ensure the metal cutting blade stays lubricated and doesn't overheat. It's also able to make precise cuts at various angles, making it versatile for different cutting needs.

5. 

   Shark20 (20-inch circular saw blade): Similar to the Shark16, the Shark20 is a rising blade miter saw designed for industrial use. With a larger blade size, it's able to handle thicker pieces of aluminum. It's also equipped with a cooling system and can make precise cuts at various angles.

6. 

   Shark24 (24-inch circular saw blade): The Shark24 is the largest of the Shark series saws, with a 24-inch blade. It's designed to handle even thick aluminum and is ideal for manufacturing production. It's equipped with a cooling system to ensure accuracy and reliability with each cut. One unique feature of the Shark24 is its cover, which opens automatically after each cut and closes automatically before each cut, making it more ergonomic for the operator and saving time by eliminating one operation that the operator doesn't need to do anymore.

It's important to note that all of these saws are designed to withstand manufacturing production. Additionally, all of the saws (except for the Cobra16 Portable Cutting Machine) come equipped with a cooling system to lubricate the metal cutting blades, preventing them from overheating and ensuring straight cuts every time. Ultimately, the best saw to cut aluminum extrusion will depend on your specific needs and preferences, as well as the scope and frequency of your cutting tasks.

Safety should always be a top priority when operating machinery.

Safety is a critical aspect to consider when working with any type of machinery, including circular saws for cutting metal, cutting thin aluminum or cut aluminum extrusion. The Cutting Experts prioritize safety by offering saws equipped with several safety features.

One of the most important safety features in a chop saw is a blade guard. All saws offered by The Cutting Experts have a blade guard to protect the operator from the spinning carbide tipped blade. The miter saw Shark24 also has a cover equipped with a safety sensor that opens automatically after each cut and closes automatically before each cut. This feature makes it more ergonomic and saves time by removing one operation that the operator doesn't need to do anymore.

Another essential safety feature in a saw is the cooling system. Most of the aluminum saws offered by The Cutting Experts come equipped with a cooling system to lubricate the carbide tipped blades with low viscosity cutting oil, refraining them from overheating and making nice cuts every time. Heat build up of the saw blades can cause them to warp, and in extreme cases, the rotating blade can break or fly off the saw, posing a significant risk to the operator.

In addition to the safety features on the saws themselves, it is essential to follow proper safety protocols when using any saw. Some general safety tips when working with saws for cutting aluminum include:

• Always wear protective equipment (PPE), wear safety goggles, hearing protection, and wear gloves to protect yourself from any flying debris or noise.
• Make sure the saw is properly plugged and grounded and to prevent electrical hazards.
• Always use the correct carbide blade for the material being cut and ensure that the blade is properly installed and tightened.
• Make sure the thick metal, the non ferrous materials or the aluminum piece being cut is secure and properly clamped to prevent it from moving while cutting.
• Avoid wearing loose clothing or jewelry that can get caught in the saw.
• Always follow the manufacturer's instructions and safety guidelines.

Investing in an industrial saw may be initially more expensive than purchasing a saw at a hardware store. However, it is important to consider the long-term benefits and cost savings that come with investing in a high-quality industrial saw. Not only do these saws offer superior precision and cutting capabilities, but they also come equipped with advanced safety features that minimize the risk of accidents and injuries. Ultimately, investing in an industrial saw is a smart choice for businesses looking to maximize efficiency, productivity, and safety in their operations.

Conclusion

Recommendation for the best saw to cut non ferrous metals like aluminum

In conclusion, choosing the right saw to cut aluminum can greatly affect the quality of the final product, as well as the efficiency and safety of the metal cutting process. In this article, we have discussed the criteria for selecting the best saw for cutting aluminum, compared several different saws in the market, and listed the pros and cons of each.

Based on the criteria and comparison, we recommend the Shark24 as the best of miter saws used to cut aluminum, particularly for industrial settings. Its large blade size, rising blade, miter saw design, safety cover, and automatic operation make it a versatile and efficient option to cut aluminum at various angles and profiles, while also prioritizing safety and ergonomics for the operator.

However, it's important to note that the best saw to cut aluminum ultimately depends on individual needs and budget. For those who prioritize portability and flexibility, the Cobra16 Portable Cutting Machine may be the best option. Meanwhile, the Manual and Automatic Cobra16 saws offer more affordability and simplicity, albeit with some sacrifices in accuracy and versatility.

It's also worth considering the long-term cost-effectiveness of industrial saws like the Shark24. While they may require a higher upfront investment compared to saws found at hardware stores, their durability, reliability, and precision can save businesses time and money in the long run. Additionally, the Cutting Experts offer a 3-year warranty on all their saws, which is the best in the industry, providing peace of mind for those investing in industrial saws.

Final thoughts and tips for choosing the right saw for your needs.

Before making a final decision on which saw to purchase, it's important to consider other aspects beyond the criteria discussed in this article. These may include the size and thickness of the aluminum to be cut, the frequency and volume of cutting, the saw blade, level of operator expertise, and the availability of maintenance and repair services. By taking these factors into account, businesses can make an informed and efficient decision on which saw to invest in.

In conclusion, choosing the right saw for cutting aluminum is a crucial decision that can greatly impact the quality, safety, and cost-effectiveness of aluminum material in a business's operations. By carefully considering the criteria, comparison, and individual needs, businesses can select a saw that maximizes their efficiency and profitability, while also prioritizing safety and quality.